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ICESTA
Ice Making System
The self-stacking spiral freezer is a compact and hygienic freezer design. Compared to the traditional low tension spiral freezer, the self-stacking spiral freezer eliminates the rails supporting the belt, that means up to 50% more freezing output with the same foot print.The conveyors are almost 100% accessible to cleaning thanks the elimination of the belt rail and drum, The freezer has combined the state-of-the-art clean-in-place (ClP) system. An open, easily cleanable and accessible design optimizes sanitation standards and decreases system downtime for cleaning and maintenance. This feature reduces contamination and extends the life of the equipment by preventing waste buildup and simplifying the cleaning process.
Technical Date
Structure | Self-stacking spiral freezer |
| Drum Diameter | S4, S6, S7, S9, S10 |
| Layers | 6~50 |
| Insulated Enclosure | PIR/PU,SS skin at both sides, fully welded |
| Mesh Belt Width | 420~1370mm |
| Infeed length | 700mm |
| Outfeed length | 600mm |
| Control panel | PLC touch screen, SS panel |
| Refrigerant | Freon, Ammonia, CO₂ |
| Evaporator | Al/SS tube, aluminum fin, variable fin pitch |
| Defrost | Water/hot gas/ADF optional |
| Freezing\cooling time | Stepless variable frequency adjustable |
| Cleaning | Manual\ Belt Washer\ ClP |
| Freezing capacity | 300 to 5000kg/h |
Self-Stacking Belt
The self-stacking belt is driven by chain system, operates completely on rolling balls. The resistance and noise caused by running chain is reduced, so smaller motors can drive the system. The belt is not in tension in run. The belt is less likely to be stretched and deformed. Self-stacking belt stacks on the top of each other’s side links. This self-stacking feature eliminates the rails supporting the belt.
Self-contained Freezing Zone
The vertical airflow of high velocity touches the product through all stacks, providing even, quick, efficient freezing result.
The special holes on the side links also introduce cold air into product zone and create turbulence.This provides uniform product temperature across the belt and increases the heat exchanging efficiency
ADF System
The ADF system blows pulses of pressurized air of high velocity repeatedly over the evaporator fins to remove the frost while the products continue to run in the freezer. The heat transfer efficiency is significantly improved. The Air Defrosting can extend production runtime by 150 to 200% by eliminating frost buildup on the evaporator.
Automatic Cleaning Systems
The self-stacking freezer provided multiple automatic cleaning systems. They are PZC, PZE and CIP. PZC cleans the product zone that in direct contact with product. PZE cleans product zone and coil. CIP is the full mode. It cleans product zone, coil, enclosure and structures. The systems have multiple cleaning programs for customer to choose, including lathering, rinsing, disinfectant spraying, and belt drying.
Fully welded floor
Modular stainless steel fully welded floor, leak proof.
Sloped floor, fast drainage through four drains at the corners. Easy Access.
Insulated Enclosure
Continuous PIR panel fabrication line from German Hennecke. 50mm to 250mm thick. Limited combustibility.
Fully welded stainless steel enclosure available as option.
Intelligent Control System
PLC touch screen, friendly interface, easy operation. Real-time display of equipment running status, the temperature of each area, and fault alarm. Preset freezing programs tailored for different products. Optional remote troubleshooting module.
20 years focus on innovative solution in ice making and cooling technology
Shenzhen Brother Ice System Co., Ltd. ( ICESTA Brand), a well-known ice machine manufacturer and industry leader and pioneer in China.The product covers flake ice /Block ice machine, Tube ice /slurry ice/plate ice/cube ice machines, water chillers,Plate/spiral/blast freezers, Automatic ice storing & delivery system with integrated container ice system,artificial snow making machine.etc
* Experiences & History:
Dscades of Team focus on innovative solution in lce & Cooling technology.
Decadal Professional Manufacturer, Supplier of Excellent Tumkey ice & cooling projeds.
* Indlustry status& Reputation
Top lce Machine Brand in China.
20000 ㎡ Factory
ISO 9001 ,CE, PED,ASME (U.S ) Certifcates etc
* Technology& Management capability:
80+ patents
High Technology enterprise Certifcate
* Services & Global Net
Export to 80+ countries
Local service in 50+ countres with networks all over the world
1-2 years waranty covers each component.
The self-stacking spiral freezer is a compact and hygienic freezer design. Compared to the traditional low tension spiral freezer, the self-stacking spiral freezer eliminates the rails supporting the belt, that means up to 50% more freezing output with the same foot print.The conveyors are almost 100% accessible to cleaning thanks the elimination of the belt rail and drum, The freezer has combined the state-of-the-art clean-in-place (ClP) system. An open, easily cleanable and accessible design optimizes sanitation standards and decreases system downtime for cleaning and maintenance. This feature reduces contamination and extends the life of the equipment by preventing waste buildup and simplifying the cleaning process.
Technical Date
Structure | Self-stacking spiral freezer |
| Drum Diameter | S4, S6, S7, S9, S10 |
| Layers | 6~50 |
| Insulated Enclosure | PIR/PU,SS skin at both sides, fully welded |
| Mesh Belt Width | 420~1370mm |
| Infeed length | 700mm |
| Outfeed length | 600mm |
| Control panel | PLC touch screen, SS panel |
| Refrigerant | Freon, Ammonia, CO₂ |
| Evaporator | Al/SS tube, aluminum fin, variable fin pitch |
| Defrost | Water/hot gas/ADF optional |
| Freezing\cooling time | Stepless variable frequency adjustable |
| Cleaning | Manual\ Belt Washer\ ClP |
| Freezing capacity | 300 to 5000kg/h |
Self-Stacking Belt
The self-stacking belt is driven by chain system, operates completely on rolling balls. The resistance and noise caused by running chain is reduced, so smaller motors can drive the system. The belt is not in tension in run. The belt is less likely to be stretched and deformed. Self-stacking belt stacks on the top of each other’s side links. This self-stacking feature eliminates the rails supporting the belt.
Self-contained Freezing Zone
The vertical airflow of high velocity touches the product through all stacks, providing even, quick, efficient freezing result.
The special holes on the side links also introduce cold air into product zone and create turbulence.This provides uniform product temperature across the belt and increases the heat exchanging efficiency
ADF System
The ADF system blows pulses of pressurized air of high velocity repeatedly over the evaporator fins to remove the frost while the products continue to run in the freezer. The heat transfer efficiency is significantly improved. The Air Defrosting can extend production runtime by 150 to 200% by eliminating frost buildup on the evaporator.
Automatic Cleaning Systems
The self-stacking freezer provided multiple automatic cleaning systems. They are PZC, PZE and CIP. PZC cleans the product zone that in direct contact with product. PZE cleans product zone and coil. CIP is the full mode. It cleans product zone, coil, enclosure and structures. The systems have multiple cleaning programs for customer to choose, including lathering, rinsing, disinfectant spraying, and belt drying.
Fully welded floor
Modular stainless steel fully welded floor, leak proof.
Sloped floor, fast drainage through four drains at the corners. Easy Access.
Insulated Enclosure
Continuous PIR panel fabrication line from German Hennecke. 50mm to 250mm thick. Limited combustibility.
Fully welded stainless steel enclosure available as option.
Intelligent Control System
PLC touch screen, friendly interface, easy operation. Real-time display of equipment running status, the temperature of each area, and fault alarm. Preset freezing programs tailored for different products. Optional remote troubleshooting module.
20 years focus on innovative solution in ice making and cooling technology
Shenzhen Brother Ice System Co., Ltd. ( ICESTA Brand), a well-known ice machine manufacturer and industry leader and pioneer in China.The product covers flake ice /Block ice machine, Tube ice /slurry ice/plate ice/cube ice machines, water chillers,Plate/spiral/blast freezers, Automatic ice storing & delivery system with integrated container ice system,artificial snow making machine.etc
* Experiences & History:
Dscades of Team focus on innovative solution in lce & Cooling technology.
Decadal Professional Manufacturer, Supplier of Excellent Tumkey ice & cooling projeds.
* Indlustry status& Reputation
Top lce Machine Brand in China.
20000 ㎡ Factory
ISO 9001 ,CE, PED,ASME (U.S ) Certifcates etc
* Technology& Management capability:
80+ patents
High Technology enterprise Certifcate
* Services & Global Net
Export to 80+ countries
Local service in 50+ countres with networks all over the world
1-2 years waranty covers each component.
+86 13510956930
Yangchong Industry Zone, Shapu Songgang,Baoan District.Shenzhen.China
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