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Automated Flake Ice & Storing & delivery System

Automated Flake Ice & Storing & delivery System

Integrated turnkey engineering solution.

Automatic intelligent modularization.

Integrated flake ice production, storage and delivery system


Over the past 15 years, ICESTA's strong R&D and engineering teams have continuously provided global customers with first-class customized ice solutions and complete turnkey projects.


1.Industry Application

ICESTA All-In-One Automated Modular Flake Ice system consists of Ice making & Storing & Delivery System involves:

* Ice program for large fisheries,

* Large ice distribution factory

* Ice Solutions for Large Dye Chemicals

* Large-scale concrete cooling solutions (such as water conservancy and hydropower projects, tunnels, roads and bridges)

* Artificial Ski Resort Solutions (Snow making)


Sea Food

Skiing

Fishing

Fisheries

Concrete Cooling

2. Communication before design:

ICESTA’s Large Ice Solution have a very rigorous design process and PMP.(Project Management Procedure)

The following important communication must be made before the scheme design :

Application products/industries: such as fish, shrimp, meat products, or bread, ice cream, chemical pigments, concrete, ski resorts, etc.

Site environment: use area (national area, climate), workshop size, installation environment (open air, outdoor, seaside), water quality (salinity, etc.), water source (abundant or scarce water source, groundwater, or tap water, seawater, etc.), Ambient temperature (maximum air temperature, minimum air temperature), air salinity, water temperature, wet bulb temperature, etc., use the distance between the freezing point and the ice building


Requirements for use: 24-hour ice making capacity, maximum ice storage capacity, maximum ice delivery capacity, daily ice usage time etc.

Technical requirements: 
1 Cooling method (air cooling, water cooling, evaporative cooling)
2 Voltage requirements (pay special attention to special voltages: 220V 3P 60HZ, 440V 3P 60HZ, 380V 3P 60HZ
3 Materials, brands of important components such as compressors, whether a generator is required etc., need to do specific analysis for specific products.



Integrated Turnkey Project Solution

Complete Set of "Flake Ice Factory"

--------------All-In-One Automated Modular Flake Ice system

 include Ice making & Storing & Delivery &Weighing System


Over the past 15 years, ICESTA's strong R&D and engineering teams have continuously provided customers with first-class customized ice solutions and complete-set Turnkey projects.


3D DRAWING QQ图片20220117120225


3.Before Solution Designing 

The Communication before Solution design,Very very important.

ICESTA has a very rigorous design process and PMP Project Management Procedure (please refer to the link menu “Procedure Flowchart & PMP System”). 

The following important communications must be made before the design of the scheme:



Application products/industries: such as fish, shrimp, meat products, or bread, ice cream, chemical pigments, concrete, ski resorts, etc.


On-site environment:

* usage area (national area, countries),

workshop size, installation environment (open air, outdoor, seaside), water quality (including salinity, etc.),

* water source (abundant or scarce water source, groundwater, or tap water, seawater, etc. ),

* ambient temperature (maximum& minimum temperature), air salinity, water inlet temperature, wet bulb temperature, etc., use the distance between the Ice using point and the ice building.

3.Requirements for use: 24-hour ice production capacity, maximum ice storage capacity, maximum ice delivery capacity, daily ice usage time, ice usage duration, etc.


4. Technical requirements: cooling method (air cooling, water cooling, evaporative cooling), voltage requirements (pay special attention to special voltages: 220V 3P 60HZ, 440V 3P 60HZ, 380V 3P 60HZ), materials, compressors and other important components brands, whether to bring Generators, etc., need to be analyzed for specific products.


For example, the web bulb temperature effect the technical selection of evaporative condenser


3.Solution Design & Parts Description  

After the communication is completed and the confirmation is correct, we will carry out a detailed plan design according to the customer's requirements.

After the customer’s demand confirmed,our technical team design the detailed project.

All-In-One Automated Modular Flake Ice system

include Ice making & Storing & Delivery &Weighing System(If need)


*Case analysis

(Containerized)Flake ice machine

According to customer’s requirements, We supply

Standard Flake ice machine without container

Flake ice machine fitting in container (20FT, or 40HQ container). The ice machines are well fully pipe connected and tested fully before delivery from factory which give the user’s most convenience at site.

2*30tons per day evaporating cooling flake ice machines

Icesta ice factory, integrated with a Vivid H-M Interactive Feature, cools your Concrete ready mix all automatically



Icesta 30T containerized ice plant + 30T Silo


Raker style automatic ice storing & delivery system:

--------40HQ Freezer container fitting with ice delivery system

Ice Sorage Bin: IFB20T automatic Ice raking and storage system of nominal capacity of 20ton; with insulated panel and inner assembled steel structure for Ice raking mechanism. It is movable and easy and free to transport, install and debug. This Ice storage will be manufactured in the factory and then transported to the work site for assembling


With Ice Raker & Ice Screw Conveyors

Nominal Storage Capacity: 20ton

Working weight: 34.5ton

Dimension: 12190*2438*2890mm(40HQ container)

Highest Level of Ice: 2200mm

Insulation Panel thickness:100mm

Insulating Material: Polyurethane

One cold room with rake system(as following pictures)


Dual insulation design for cold air to circulate freely;






Air Cooler installed on the top inside the storage bin, keeps the inner temp at -10degrees;

Ice raker inside loosens and pushes the ice hill to the outlet point of the ice storage bin

There is an induction mechanism for ice level detection, which helps keep the ice raker over the ice hill at all times.


The Ice delivery system include:


A.Ice deflector & elevator system

The system consists of ice deflector, link mechanism ,support frame, driving unit, and Ice deflector open or closed by Hydraulic unit. one pair of up & down limit switch attached on the ice deflector, which will control the deflector on the up limit position or down,








Ice raker

During the ice flaker running, ice raker reverse to turn over the ice mound, which makes those dropping ice spread over the ice storage bin and the ice elevator which fixed with up and down limit as well as safety protection switch will automatically adjust the raker vertical height.








C.The screw conveyor under the ice storage

The screw conveyor below the ice deflector take charge of the ice which raked

Out from bin delivering to the outside, then into slant delivery system







D.Ice rake hoist

The ice raker elevator raise and reduce the ice raker by fixed pulley and steel wire rope, it consists of machine frame, drive gearing device, chain wheel, chain, steel wire rope and pulley. With the steel wire rope dragged by chain, the ice raker rise & down. and one pair of limit switch attached on the steel frame, which will control the raker stop on the up limit position or down limit position.









The Automatic Ice Storing Bin is converted from a (second hand)40FT Reefer Container (5-8 years). A reefer container is insulated in an integrated way. The temp controlling & defrosting system is controlled by ICESTA control system. And refrigeration Unit System is normally from Carrier or Mitsubishi.





Project references:


Fishing (Maldives)


 concrete (Humen Second Bridge)


ski resort


ice factory

 


Actual picture in Maldives (2 ice plant containers + large storage )

100ton Flake Ice Project For Seafood/fishing in Maldives

(2 ice plant containers +100ton large storage system )









2*30ton flake ice plant +25ton Ice storage +10ton Chiller

for Concrete Cooling project (Bridge.Government project)










30ton ice plant system.Ski facility.World’s window.







2*30ton Stainless steel flake ice machine +40FT freezer container

with 304SUS Ice delivery system .Chile, Ice distribution Factory




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+86 755 29914211  - 803

+86 186 8882 3293

+86 755 29914210

+86 18688823293

+86 186 8882 3293

Ganglian Industry Zone, Hongxing Songgang,Baoan District.Shenzhen.China

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