[Case Study] 50 Tons/Day Fully Automatic Flake Ice & Delivery System for A Chemical Plant in Shanghai

A large chemical factory in Shanghai, specializing in the production of chemical dyes, required precise temperature control for its reactors during synthesis and reaction processes. Traditional cooling methods were inadequate to meet the growing demands for production stability, efficiency, and safety.

ICESTA designed and implemented a comprehensive 50-ton/day fully automatic flake ice system, comprising:

Ice Making System:  High-efficiency flake ice machines ensure the production of stable, dry, and highly effective flake ice.

Ice Storage System:  A large-capacity automatic ice storage bin for automated ice storage and management.

Ice Delivery System:  A pneumatic conveying system that accurately delivers ice to each reactor on demand based on production commands.

1. Process Optimization: High-quality flake ice provides superior cooling, significantly enhancing reaction stability and product consistency.

2. Operational Efficiency: Fully automated operation drastically reduces labor costs and manual errors, enabling 24/7 unattended production.

3. Safety Assurance: Intelligent control systems and robust equipment design ensure safe and reliable operation within the chemical environment.

4. Cost Control: The system' s energy-efficient design delivers substantial long-term savings on energy costs.